Metal · Industry Solution
MRP (Material Requirements Planning) for Metal
In metalworking, high material cost, multi-operation routings and scrap sensitivity demand that every function sees the real consumption and cost at each step. Material planning driven by demand. Reduce unplanned production stoppages and stock costs with the master production schedule, bill-of-materials analysis, inventory control and automatic supply suggestions.
Metal context
Why MRP (Material Requirements Planning) works differently in Metal
In Metal, metalworking operations center on sector-specific concepts such as cutting-bending-welding routings, scrap and waste, sheet/plate dimension and batch difference. In metalworking, high material cost, multi-operation routings and scrap sensitivity demand that every function sees the real consumption and cost at each step.
Qera ERP's MRP (Material Requirements Planning) module is set up around how the metal sector works: Calculates sheet/profile needs from orders and the production plan, triggers procurement on time and folds the scrap allowance into planning.
- When multi-operation routings (cutting, bending, welding, machining) aren't standardized, planning and costing get tangled.
- When scrap and waste aren't tracked, material loss and true cost stay invisible.
- When dimension, quality and batch differences in materials like sheet/plate can't be tracked, stock management becomes hard.
Capabilities
How Qera MRP (Material Requirements Planning) works in Metal
The core capabilities of the MRP (Material Requirements Planning) module, described for the ton, plate and sheet needs of the metal sector.
Master production schedule (MPS)
Build the master schedule that determines which products will be made, when and in what quantity, based on sales and marketing data.
Bill-of-materials (BOM) analysis
Analyze defined BOMs to automatically determine the raw materials, semi-finished goods and components needed for each finished product.
Inventory status control
Compare requirements with real-time stock levels to clearly see which material is on hand and which is short.
Automatic supply suggestions
Purchase order suggestions for missing materials and work-order suggestions for in-house semi-finished goods are generated automatically.
Sales-production-purchasing integration
New sales orders update the plan instantly; MRP suggestions turn into purchase orders and work orders with one click.
Accurate costing
See the real cost of your products by automatically calculating costs from BOMs and current material costs.
Outcomes
What it delivers for your Metal business
What you see in metal operations once it is set up properly.
- Only the materials needed are ordered, which lowers idle stock and storage costs.
- Material shortages are seen in advance, so unplanned stoppages decrease.
- Orders are fulfilled on time, and delivery dates are met more often.
- Future material needs and bottlenecks are visible in advance.
Explore further
Related pages
Full details of the MRP (Material Requirements Planning) module, the Metal sector page and other Metal solutions.
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