Solution
Quality
Quality control at every stage of production. Incoming, in-process and final quality checks, quality plans, conditional approval, and device and calibration management work integrated with the production, warehouse and purchasing modules.
Challenges you face
Problems in day-to-day work
This module is built to fix the problems below.
- Incoming raw materials enter inventory without passing quality control, so defective material gets into production.
- Without control points across production stages, defects are noticed too late.
- You can't track stock awaiting quality control, approved stock and rejected stock separately.
- The reliability of measurements is uncertain because calibration of measuring devices isn't tracked.
- You can't analyze which station or shift frequent defects come from.
Capabilities
What can you do with Quality?
The module's core features.
Staged quality control
Inspect quality at every stage from raw-material acceptance to shipment with incoming, in-process and final quality control tasks.
Quality control stock
Track products awaiting quality control, approved and rejected separately to keep warehouse inventory accurate.
Quality control plans
Create plans specific to a product and process; standardize which tests are applied, tolerance values and procedures.
Quality card and conditional approval
Create quality cards for detected issues including problem definition, cause, corrective action and owner; manage borderline cases with a conditional approval mechanism.
Device and calibration management
Define measuring devices and their categories; track calibration schedules and receive automatic alerts for devices nearing their due date.
Quality reports and analysis
Analyze incoming-in-process-final control results; combine quality data with production data to identify the station or shift source of an issue.
Outcomes
What it delivers for your business
What you see in daily operations once it is set up properly.
- Defective material is separated at incoming inspection and does not enter production.
- Quality checks follow defined plans, and results are recorded and traceable.
- The calibration schedule is tracked, which keeps measuring devices accurate and compliant.
- Defects are caught at an early stage, which lowers rejection and rework costs.
FAQ
Frequently asked questions
It comes into play at all critical stages: incoming quality control (raw-material acceptance), in-process quality control (production stages) and final quality control (before shipment).
You can define devices and their categories, manage calibration processes and schedules, and receive automatic alerts for devices nearing their due date.
Yes. Goods from purchasing are checked before acceptance; combined with production and warehouse data, the source of quality issues is analyzed.
If a product doesn't fully meet standards but is usable, the conditional approval mechanism flags this situation and warns the downstream processes.
Quality by sector
Pages on how this module is used in each sector:
Let's configure Quality around your business
Get in touch for a demo tailored to your team's needs.