Manufacturing · Industry Solution
Quality for Manufacturing
In manufacturing, recipe-routing discipline, capacity planning and real-time shop-floor data require functions to see the whole chain transparently from plan to actual. Quality control at every stage of production. Incoming, in-process and final quality checks, quality plans, conditional approval, and device and calibration management work integrated with the production, warehouse and purchasing modules.
Manufacturing context
Why Quality works differently in Manufacturing
In Manufacturing, manufacturing operations center on sector-specific concepts such as recipe and routing, MRP, production planning. In manufacturing, recipe-routing discipline, capacity planning and real-time shop-floor data require functions to see the whole chain transparently from plan to actual.
Qera ERP's Quality module is set up around how the manufacturing sector works: Reduces rejects and rework with inbound, in-process and final checks to support right-first-time production.
- When material requirements aren't calculated at the right time, the production line stalls on material shortages.
- Idle stock drives up storage cost, while shortages put delivery commitments at risk.
- Calculating true product cost together with recipe, operation and scrap items is hard.
Capabilities
How Qera Quality works in Manufacturing
The core capabilities of the Quality module, described for the work order, recipe and routing needs of the manufacturing sector.
Staged quality control
Inspect quality at every stage from raw-material acceptance to shipment with incoming, in-process and final quality control tasks.
Quality control stock
Track products awaiting quality control, approved and rejected separately to keep warehouse inventory accurate.
Quality control plans
Create plans specific to a product and process; standardize which tests are applied, tolerance values and procedures.
Quality card and conditional approval
Create quality cards for detected issues including problem definition, cause, corrective action and owner; manage borderline cases with a conditional approval mechanism.
Device and calibration management
Define measuring devices and their categories; track calibration schedules and receive automatic alerts for devices nearing their due date.
Quality reports and analysis
Analyze incoming-in-process-final control results; combine quality data with production data to identify the station or shift source of an issue.
Outcomes
What it delivers for your Manufacturing business
What you see in manufacturing operations once it is set up properly.
- Defective material is separated at incoming inspection and does not enter production.
- Quality checks follow defined plans, and results are recorded and traceable.
- The calibration schedule is tracked, which keeps measuring devices accurate and compliant.
- Defects are caught at an early stage, which lowers rejection and rework costs.
Explore further
Related pages
Full details of the Quality module, the Manufacturing sector page and other Manufacturing solutions.
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